A manual stacker is a cost-effective, reliable solution for lifting, stacking, and moving pallets in warehouses, workshops, and factories. To ensure long-term performance and safety, it’s essential to follow a consistent maintenance routine.
This guide covers daily, weekly, and annual maintenance practices—plus operation and safety tips to help you get the most from your equipment.
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Daily Inspectin Checklist
Before starting your shift, perform a quick visual and functional check to spot potential issues early.
Check for:
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Oil leaks around the hydraulic pump or cylinder
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Loose bolts, nuts, or chains
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Smooth fork movement and secure load positioning
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Proper handle and brake operation
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Any visible damage or unusual noise during lifting
A few minutes of inspection each day can prevent costly breakdowns and improve workplace safety.
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Weekly or Monthly Maintenance
These tasks should be done regularly to keep your stacker running smoothly.
Hydraulic System:
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Check oil level and refill if necessary.
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Replace hydraulic oil every 6–12 months, depending on usage.
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If lifting speed decreases or movement feels uneven, air may be trapped—bleed the system following the user manual.
Lubrication:
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Apply grease to chains, pivot points, and rollers once a month.
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Ensure all moving parts operate smoothly without excessive friction.
Wheels and Casters:
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Inspect for wear or cracks.
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Clean off debris that may affect steering or rolling resistance.
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Annual and Long-Term Maintenance
Once a year, or more often for heavy use, arrange a full inspection by a qualified technician.
Recommended checks:
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Replace worn seals or hydraulic components
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Inspect the lifting chain for stretch or corrosion
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Check structural integrity of mast and forks
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Test the stacker’s full rated load capacity
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Tighten all major fasteners and verify alignment
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Best Practices for Operation and Safety
Proper operation is just as important as regular maintenance.
Do:
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Always check load weight before lifting.
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Center the load evenly on the forks.
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Use both hands to control lifting and lowering.
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Keep the floor clean and free of obstacles.
Don’t:
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Overload the stacker beyond its rated capacity.
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Use the stacker on steep slopes or uneven ground.
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Stand or ride on the forks.
Regular operator training ensures everyone handles the stacker safely and efficiently.
At Torry Carrier, our manual stackers are built for durability, stability, and easy maintenance, making them ideal for everyday material handling tasks.
